Custom Sized Boxes in a Hurry

Need a custom box in a hurry and don’t have the time to design one yourself? There are hundreds of free box templates on the internet, but if you need an odd size you may have to stretch and tweak so much, you might as well draw it yourself. Fortunately, there is a free box design tool called Template Maker. Template Maker is an online tool for making all kinds of boxes. Sandy McCauley made an awesome video on how the Template Maker works, which is how found this tool for my toolbox. Sandy McCauley Template Maker Video

I recently started a new business venture with a laser cutting machine, making custom products I cannot cut with my KNK Maxx. And while it certainly could cut paper for boxes, I did not purchase the Print and Cut upgrade for it (major big bucks!) I wanted a nice presentation box to hold this product for shipping. So, my KNK Maxx Air is far from retired, but is a valuable partner in my business.

I started with the dimensions I needed to hold fifty units of the product and used the Template Maker tool to design the box. One of your options is to download the result as an SVG. Since you are working with a SVG file you can use any cutting design program on the market to customize and cut your box.

I added my logo and text to describe the contents of the box, positioning these objects within the fold lines of the box. Next, I set up the file as a Print and Cut and moved the print, emboss and cut lines to different layers so they could be executed in turn.

After printing on cardstock and mounting to the mat, my first process was to emboss the score or fold lines using the Embossing Tool. Switched to the Standard Material Blade to cut out my box, once again using the Print and Cut operation.

Using a creasing tool while folding the sides and glue flaps of your box helps keep the box rigid. I did notice that the glue flaps were a little bit small and I will increase those in my cutting software next time. Apply glue to the appropriate flaps and form your box.

My custom product fits perfectly and will help protect the contents during shipping.

My Maxx Air allowed me to create a professional presentation of the completed custom job for my client! Be it business or pleasure we all need unique custom sized boxes occasionally. Having our KNK cutters makes the task easy!

 

Materials

KNK Zing/Zing Air/Maxx Air Standard Material Detail Blade

Embossing Tool

Cardstock

Paper Glue

 

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About Candace West

Candace West is a multiple national award winning quilt artist and educator, whose art has been displayed at all major quilt show venues such as the International Quilt Festival in Houston, TX, and the American Quilting Society show in Paducah, KY and many others nationwide. Her award winning quilts and garments have appeared in several major magazines. A love of teaching and sharing the techniques that can make anyone’s quilts show worthy, is her mission.