Blinded by the light! Where is that Visor?

This month we took another trip to Disney World. We live nearby and have annual passes so we go often. As usual I forgot to bring a hat and the sun was really getting to me. Of course, Disney has a million hats to sell you at the park, but I prefer a lightweight visor. For our next trip, I am determined to remember to pack a visor and decided one of those foam visors would be the perfect style.

I found a foam visor at my local craft store and realized I could just as easily cut one on my Maxx Air. I scanned the visor into Make The Cut! with the Pixel Trace tool and went to town decorating it. I will make up a few and store them in my car so I don’t forget one next time!

 

Materials

Craft Foam – I used a 3mm craft foam, it required some extra blade to get a good cut.

Vinyl – Gemstone Metallics

Clear Transfer Tape

Coil Cording – This is hard to find, but you can use a coil wrist keychain bracelet or coil shoelaces cut to size. Amazon is a good source for these. Coil-Bracelet-Keychains

Mickey Visors – Download the Disney Visor project file/SVG to make your own.

Since our next trip is around St Patrick’s Day I designed a Mickey and Minnie head filled with shamrocks. I am giving away the design in in the project/SVG download, but I will walk you through my design process.

  • Create your fill pattern by duplicating your image and offsetting the rows. Join all rows.
  • Layer your mouse head over the fill and move it around until you get a pleasing fill inside the shape.
  • Perform a Boolean Join B-A.
  • Create a Shadow Layer of the mouse head. I made mine thin, mitered at .0360.
  • Layer and align the shadow layer and the Boolean join result in step 3.
  • Join the layers.
  • Create a weeding rectangle and join to the mouse head. Now you are ready to cut!

 

 Maxx Air Settings

Gemstone Metallics: Red Blade, Force = 42, Speed = 250, Passes = 1, Blade Height = 25

Craft Foam 3mm: Blue Blade extended to the depth of the foam, Force = 80, Speed = 200, Passes = 2, Blade Height= just barely above the surface of the foam (start with 25 in testing) Note that the project file has a Punch Hole layer. This is included as a reference only; these holes are too small to cut in craft foam. Hide this layer before cutting the foam.

To assemble:

  • Apply the vinyl to the visor using the Clear Transfer Tape.
  • Glue the cord support circles to the outside of the visor tips.
  • Punch holes through the tips with an awl.
  • Thread the coil cording through the holes.

Make several with different decorations and embellishments for a fun way to keep your eyes shaded from the blinding sun!

 

 

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About Candace West

Candace West is a multiple national award winning quilt artist and educator, whose art has been displayed at all major quilt show venues such as the International Quilt Festival in Houston, TX, and the American Quilting Society show in Paducah, KY and many others nationwide. Her award winning quilts and garments have appeared in several major magazines. A love of teaching and sharing the techniques that can make anyone’s quilts show worthy, is her mission.

One thought on “Blinded by the light! Where is that Visor?

  1. It turned out awesome. I have often thought “I could make that” when I look at my visor, but that is as far as I get.

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